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4-03 31 480-1081
North Star
EPA Certied Fireplace
11. Bafe Removal & Installation
NOTE: The bafe in the North Star Fireplace is 2700° Fiber Board. Removing hardware exposed to combustion processes
can be frustrating. If your reason for removing the bafe is simply to clean the chimney, you have alternatives which will save
time and effort. Call a qualied chimney sweep or an authorized Heat-n-Glo dealer for details.
1. Remove all ash from rebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the bafe.
3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolt on the air channel under the end of the
front tube. NOTE: Soak the bolt with penetrating oil for at least 15 minutes before trying to remove it. See
Figure 31A below.
4. To remove manifold tube, slide the tube to one side until one end is out of its hole. Then, while lifting that end of
the ber board bafe, pull tube up over the air channel and out of hole at the other end. It is necessary to remove
the rst tube in order to remove the bafe.
5. Slide ber board bafe forward to front of replace and straight out through door. See Figure 31B below.
6. To install the ber board bafe, repeat steps 2 through 4 in reverse. Be sure the ber board bafe and ceramic blanket
are pushed back fully and blanket is down and at.
12. Door & Door Gasket
Locknut
Door Cross Section
(example)
Latch Cam
Spacing Washers
Square Key
Handle
Teflon Washer
DO NOT REMOVE
Figure 31A-Removing Manifold Tube
Figure 31B-Removing Bafe
shown without ceramic blanket
Figure 31C-Door Handle Assembly
Periodically check the door gasket for proper seal.
As the gasket compresses or “seats” during use, it
may become necessary to adjust or tighten the door
latch.
To Adjust or Tighten Door Latch
Remove spacing washers shown in Figure 31C. At
least one spacing washer must be left in place.
OR
Replace the gasket material. Wear or damage to the
gasket material can cause air leakage into the rebox
resulting in overring and loss of efciency.
A replacement gasket, Part 834-1460 is available
from your dealer.