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Find Replacement BBQ Parts for 20,308 Models. Repair your BBQ today.
CAUTION:Whileitispossibleforonepersonto
Figure 1
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
1. During unpacking and assembly always wear work
gloves and eye protection.
2. Open Lid of shipping carton and remove top sheet
of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
3. Slice all carton corners with a sharp utility knife to
lay open the carton panels.
4. Remove all packing materials and parts boxes
flanking or resting on grill head.
5. Remove all components packed inside grill head.
6. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work
surface. Be careful not to set grill head down on
flexible metal hose of the pre-assemblad valve kit
or you may damage the hose.
7. Use the parts list to check that all parts have been
included.
8. Inspect the grill for damage as you assemble.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box. or if you have
questions during the assembly process, call:
1-888-317-7642 8am-8pm CST, Mon-Fri
[] Assembling The Grill Cart
NOTE: To aid in assembly, compare hardware to
diagrams on page 7 and page 9.
1. Before attaching the Cart Bottom Shelf to the
L,art Legs be sure t.he holes TOrthe DooroStop
on L,art Bottom SheeT are _ocatea on the Tront
side. Be sure the Cart Leg Brackets and air
vents all face outward. Right Cart Leg Bracket
has a semi-circle cutout at top front.
See Figure 1.
2. Install the Cart Bottom Shelf between the Cart
Legs. Align ,the holes on Cart Leas with the
threaaed hoes at the corners of "Cart Bottom
Shelf. T!ghten securely using 8 of the 1/4"x2"
Pattern Nead Screws provided. See Figure 1.
3. Screw the 2 Casters into the Caster Seats (sea
bottom of Cart Legs). Turn the threaded Caster
Stem .by hand, clOCKWiseuntil it stops. Tighten
securely usin9 the L,ustomized Wrencn proviaed.
See Figure 3.
4. Install the 2 Wheels to the Right Cart Legs by
insertin_ the Wheel Bolt throug]_ the Whee3 and
axle hoTe on the Cart Leg as shown in Figure 1.
Put spring washer and 3-/8"nut onto bolt-and.
tighten securely using the L,ustomized Wrench
provided. Do not overtighten or wheel wilt not
turn freely. Snap Wheel Hub Caps onto Wheels.
5. For LP Gas grills:
Place the TanEPull-out Tray Assembly on the Cart
Bottom S.helf. Extend the tank Tray .outward from
the _racKet so you can a_ign the notes on the
Bracket with the threaded holes on the top of Cart
Bottom Shelf. Tighten securely using 4 of the 1/4"xl/
2" Pattern Head Screws provided. See Figure 2.
6. Install the Cart Rear Panel to inside of rear Cart
Legs making, sure that air vents face outward.
Align the holes on the Cart Rear Panel with the
threaded holes on rear L,art Legs. Tighten
securely using 4 of the 1/4"xl/2" Pattern Head
Screws provided. See Figure 3.
CART LEG
BRACKET_
LEFT CART LEG
f
RIGHT
CARTLEG
/
J
CASTER
SEAT
CASTER
CARTBOTTOM
SHELF
HOLES FOR j
DOOR STOP
WHEEL HUB CAP WHEEL
Figure 2 (LP gas model only)
LEFT CART LEG
TANK PULL-OUT
TRAY ASSEMBLY
T
t i
! t
t i
TANK PULL-OUT
TRAY BRACKET
CARTBOTTOM
SHELF
RIGHT CART LEG
Figure 3
LEFT CART LEG
CART REAR PANEL
13
DOOR Z
BRACKET
CARTBOTTOM
SHELF
RIGHT CART LEG