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Contents
Preparation for Assembly ..............................................3
Parts Identification
Parts Illustration ..........................................................4
Parts List ..................................................................... 5
Assembly Instructions
Step 1 Frame Identification .......................................6
Step 2 Shroud to Leg Assembly.................................7
Step 3 Front Crossbrace Assembly ............................7
Step 4 Tank Side Brace & Top Crossbrace Assembly. .8
Step 5 Crossbrace & Right Tube Brace Assembly .......9
Step 6 Tank Locking Plate & Center Brace Assembly .9
Step 7 Wheel Assembly (Model 6212) .....................10
Step 7 Wheel Assembly (Model 6512) ..................... 10
Step 8 Bowl Support & Hinge Half Assembly .......... 11
Step 9 Drip Cup Wire Assembly .............................. 11
Step 10 Main Burner Assembly ................................. 12
Step 10A (6512 Only) Tank Heat Shield Attachment ... 12
Step 11 Bowl to Cart Assembly ................................. 13
Step 12 Manifold Assembly ...................................... 13
Step 12C (6512 Only) Control Panel Heat Shield ......... 14
Step 13 Control Panel Assembly ............................... 14
Step 14A Main Burner Electrode Assembly ................. 15
Step 14B Electrode Wire Plug Assembly ...................... 15
Step 15 Side Table Assembly .................................... 16
Step 16 Hood Hinge Half Assembly .......................... 16
Step 17 Hood Handle Assembly ............................... 17
Step 18 Hood / Hinge Assembly ............................... 17
Step 19A Flavor Activator Assembly ............................ 18
Step 19B Warming Rack Assembly .............................. 18
Step 20A Cooking Grid Assembly ............................... 18
Step 20B Control Knob Assembly ............................... 18
Step 21 Tank Blocking Wire Assembly ....................... 19
Step 22 Drip Cup Assembly ......................................20
Step 23 (6512 Only) Battery Installation....................20
Connecting/Disconnecting the Gas
Using Gas .................................................................. 21
LP Gas Cylinder .......................................................... 21
LP Hose & Regulator ...................................................22
Connecting LP Gas Cylinder .......................................22
Disconnecting LP Gas Cylinder ...................................22
Before Using Your Grill
Installation Codes .......................................................23
Selecting a Location ...................................................23
Performing a Leak Test ...............................................23
How to Perform a Leak Test “First Time Use” ..............24
Lighting Grill Using the Ignitor ....................................25
Check the Flame ........................................................25
Manually Lighting the Grill .........................................27
Cooking on the Gas Grill
Grill Cooking (Direct Method) .....................................28
Roasting (Indirect Method) ..........................................28
Warming Rack ............................................................30
End of Cooking Session ..............................................30
Care and Maintenance
Cleaning the Grill .......................................................30
How to Clean the Burners ..........................................31
Storage ....................................................................32
Emergencies ............................................................33
Troubleshooting.......................................................33
Important Notice- LP Cylinder with OPD ...............35
Limited Warranty.......................................................36
Register your grill and retain your receipt.
Preparation for Assembly
Remove grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia-
grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, go to www.aussiegrills.com or contact Customer Service at 1-800-251-
7558. Be sure to have the grill model number and serial number printed on the black label located on the back of the
cart shroud. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need
a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your
proof of purchase via e-mail to csr@aussiegrills.com or to fax your proof of purchase to 423-639-1055 and reference
your model and serial number. It is important to register your grill and retain your receipt.