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Find Replacement BBQ Parts for 20,308 Models. Repair your BBQ today.
ThisunitisshippedWITHOUTGASOLINEorOIL.After
assembly,seeseparateenginemanualforproperfuel
andengineoilrecommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(1) 3/8" Wrench
(2) 7/16" Wrenches
(2) 1/2" Wrenches
(2) 9/16" Wrenches
(1) 3/4" Wrench - (2) if hitch plate in fig. 21 is used
REMOVAL OF PARTS FROM CARTONS
• Remove the hardware packs and all loose parts from
the cartons.
• Lay out and identify parts shown in carton contents.
• Lay out and identify parts in the hardware packs.
Keep contents of each hardware package separate
for easier assembly.
ASSEMBLING THE VAC SYSTEM
• Place cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
CAUTION: Do not leave the cart unattended in
upright position during assembly. A falling cart
can cause personal injury! Pay close attention
to the stability of the cart while it remains in an
upright position. For best stability, assemble on
a smooth level surface.
• Assemble cart body halves together using three 1/4"
x 5/8" hex bolts and 1/4" (SEMS) hex nuts as shown
in figure 1. Do not tighten yet.
1/4" x 5/8" HEX BOLT
1/4" (SEMS) HEX NUT
Fit the tailgate reinforcement bracket around the end
of the cart body.
Fasten the tailgate reinforcement bracket to the
bottom of the cart body using four 5/16" x 3/4" truss
head bolts and 5/16" (SEMS) hex nuts as shown in
figure 2. Do not tighten yet.
5116"x 3/4" TRUSS
HEAD BOLT
/
©
/
/
_/@ TAILGATE
REINFORCEMENT
_16"(SEMS) BRACKET
HEXNUT
FIGURE 2
• Assemble the L.H. Rear Tube Support Bracket to the
top flange of the cart using a 1/4" x 5/8" hex bolt and
1/4" SEMS hex nut. Do not tighten yet. See figure 3.
• Fasten a Tailgate Guide to the Tube Support Bracket
and the side of the cart using three 1/4" x 5/8" hex
bolts, a 5/16" washer and three 1/4" SEMS hex nuts.
Place the washer on the bottom hole between the
Tailgate Guide and the side of the cart. Do not
tighten yet. See figure 3.
• Repeat for other side of cart.
L.H. REARTUBE
5/16" STD SUPPORT BRACKET
WASHER 1/4" (SEMS) 1/4" x 5/8"
HEX NUT HEX BOLT
1/4" (SEMS)
HEX NUT X TAILGATE GUIDE
114"x 5/8"
BOLT
FIGURE 1 FIGURE 3
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