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Contents
Preparation for Assembly ..............................................3
Packing Lists
Model 6804 .................................................................4
Model 6805 .................................................................5
Assembly Instructions
Step 1 Caster Assembly ............................................6
Step 2 Cabinet Bottom Assembly ..............................6
Step 3 Side Panel Assembly ......................................7
Step 4 Front Crossbar Assembly ...............................8
Step 5 Cabinet Upright Assembly .............................8
Step 6A Cylinder Guard Assembly ..............................9
Step 6B Cylinder Blocking Wire Assembly ...................9
Step 7 Door Handle Assembly ..................................9
Step 8 Drawer Track Assembly ................................10
Step 9A Drawer Assembly .........................................10
Step 9B Drawer Positioning .......................................10
Step 10 Door Assembly ............................................ 11
Step 11 Hood/Body To Cart Assembly ...................... 11
Step 12 Side Table Assembly ....................................12
Step 13 Side Burner Valve Assembly .........................13
Step 14 Side Burner Valve Connection- Model 6805 13
Step 15 Side Burner Igniter Wire Connection ............14
Step 16A Side Burner Control Knob Assembly ............14
Step 16B Side Burner Grid Assembly .......................... 14
Step 17A Bottom Body Panel Assembly ....................... 15
Step 17B Foil Pan/Grease Pan Assembly .....................15
Step 18 Warming Rack Assembly ..............................15
Step 19 Flame Diffuser/Cooking Grid Assembly .......16
Step 20 Battery in Igniter Installation ........................16
Connecting/Disconnecting the Gas
Using Gas .................................................................. 17
LP Gas Cylinder ..........................................................17
LP Hose & Regulator ...................................................18
Connecting LP Gas Cylinder ...................................18
Disconnecting LP Gas Cylinder ...............................18
Before Using Your Grill
Installation Codes .......................................................19
Selecting a Location ...................................................19
How to Perform a Leak Test ........................................19
Lighting Grill Using the Pulse-Spark Ignitor ................20
Manually Lighting the Grill .........................................24
Lighting the Side Burner .............................................25
Check the Flame ........................................................25
Manually Lighting the Side Burner ..............................26
Lighting Sear and Rotisserie Burners on Model 6805. .26
Cooking on the Gas Grill
Grill Cooking (Direct Method) .....................................27
Roasting (Indirect Method) ..........................................28
Warming Rack ............................................................29
End of Cooking Session ..............................................29
Care and Maintenance
Cleaning the Grill .......................................................30
How to Clean the Burners ..........................................31
Storage ....................................................................33
Emergencies ............................................................34
Troubleshooting.......................................................34
Important Notice- LP Cylinder with OPD ...............36
Parts Illustrations
Model 6804 ...............................................................37
Parts List ...........................................................................38
Model 6805 ...............................................................39
Limited Warranty.......................................................40
Register your grill and retain your receipt.
Preparation for Assembly
Remove Grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia-
grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.
com. Be sure to have the grill model number and serial number printed on the black label, located inside the left door of
the cabinet. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need
a replacement part under warranty, a proof of purchase will be necessary. You will be asked to forward your
proof of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference your model and serial
number. It is important to register your grill and retain your receipt.