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Contents
Preparation for Assembly ..............................................3
Parts Identification
Parts Illustration Model 6623S8E641 ............................ 4
Parts List Model 6623S8E641 .......................................5
Parts Illustration Model 6623S8Y641 ............................ 6
Parts List Model 6623S8Y641 .......................................7
Assembly Instructions
Step 1 Front Leg Frame Assembly .............................8
Step 2 Rear Leg Frame Assembly ..............................8
Step 3 Rear Crossbrace Assembly .............................9
Step 4 Supports and Crossbrace Assembly. ..............9
Step 5 Cart Frame Assembly................................... 10
Step 6 Side Table Support Assembly ....................... 10
Step 7 Side Tables to Cart Assembly ....................... 11
Step 8 Heat Shield Assembly .................................. 11
Step 9 Shroud Assembly ......................................... 12
Step 10 Manifold Assembly ...................................... 13
Step 11 Shroud to Cart Assembly .............................13
Step 12A Wheel Assembly (Model 6623S8Y641) ......... 14
Step 12B Wheel Assembly (Model 6623S8E641) .........14
Step 13 Cylinder Blocking Wire Assembly ................. 14
Step 14 Drip Cup Wire Assembly .............................. 15
Step 15 Main Burner Assembly ................................. 15
Step 16 Bowl and Cylinder Heat Shield Assembly ..... 16
Step 16D Brace Wire Attachment ................................ 16
Step 17 Side Burner Electrode Assembly ................... 17
Step 18 Side Burner Assembly .................................. 17
Step 19A Main Burner Electrode Assembly.................. 18
Step 19B Side Burner Electrode Assembly ................... 18
Step 20 Hood Handle Assembly ...............................19
Step 21 Hood / Hinge Assembly ............................... 19
Step 22A Flavor Activator Assembly ............................20
Step 22B Warming Rack Assembly ..............................20
Step 23A Cooking Grid Assembly ...............................20
Step 23B Control Knob Assembly ...............................20
Step 24A Drip Cup Assembly ...................................... 21
Step 24B Cylinder Retainer Wire Assembly .................21
Step 25 Battery in Igniter Installation ........................21
Connecting/Disconnecting the Gas
Using Gas ..................................................................22
LP Gas Cylinder ..........................................................22
LP Hose & Regulator ................................................... 23
Connecting LP Gas Cylinder .......................................23
Disconnecting LP Gas Cylinder ...............................23
Before Using Your Grill
Installation Codes .......................................................24
Selecting a Location ...................................................24
Performing a Leak Test ...............................................24
How to Perform a Leak Test ........................................25
Lighting Grill Using the Pulse-Spark Ignitor ................26
Check the Flame ........................................................26
Manually Lighting the Grill .........................................28
Lighting the Side Burner .............................................29
Manually Lighting the Side Burner ..............................29
Cooking on the Gas Grill
Grill Cooking (Direct Method) .....................................30
Roasting (Indirect Method) .......................................... 31
Warming Rack ............................................................32
End of Cooking Session ..............................................32
Care and Maintenance
Cleaning the Grill .......................................................33
How to Clean the Burners ..........................................34
Storage ....................................................................36
Emergencies ............................................................37
Troubleshooting.......................................................37
Important Notice- LP Cylinder with OPD ...............39
Limited Warranty.......................................................40
Register your grill and retain your receipt.
Preparation for Assembly
Remove Grill and all the packaging from carton and place on floor. Make sure there are no loose parts.
NOTE: Before using your grill, read the instructions and your manual.
For easier set-up and assembly, follow instructions of each step in the order they are written as you look at the dia-
grams. If accessories mentioned in certain assembly steps do not come with your model, skip that step and proceed to
the next step that applies to your model.
If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.
com. Be sure to have the grill model number and serial number printed on the black label, located on the back of the cart
shroud. If you need replacement parts, look in the Parts List Section to find the exact parts you need. If you need a re-
placement part under warranty, a proof of purchase will be necessary. You will be asked to forward your proof
of purchase via e-mail or to fax your proof of purchase to 423-639-1055 and reference your model and serial number.
It is important to register your grill and retain your receipt.