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CAUTION:Whileit ispossibleforonepersonto
Figure 1
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
1. Open Lid of shipping carton and remove top sheet
of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
2. Slice all carton corners with a sharp utility knife to
lay open the carton panels.
3. Remove all packing materials and parts boxes
flanking or resting on grill head.
4. Remove all components packed inside grill head.
5. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work
surface. Be careful not to set grill head down on
flexible metal hose of the pre-assembled valve kit
or you may damage the hose.
6. Use the parts list to check that all parts have been
included.
7. Inspect the grill for damage as you assemble.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box. or if you have
questions during the assembly process, call:
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart
NOTE: To aid in assembly, compare hardware to
diagrams on page 7.
1. Before attaching the Bottom Shelf to the Cart
Legs be sure the holes for the Door Stop on
Bottom Shelf are located on the front side. Be
sure the Cart Leg Brackets and air vents all
face outward. Cart Leg Bracket-Right has a
semi-circle cutout at top front. See Fig. 1.
2. Install the Bottom Shelf between the Cart Legs.
Align the holes on Cart Legs with the threaded
holes at the corners of Bottom Shelf. Tighten
securely by using 8 of the 1/4"x2" Pattern
Head Screws provided. See Fig. 1.
3. Screw the 2 Casters into the Caster Seats (see
bottom of Cart Legs). Turn the threaded Caster
Stem by hand, clockwise until it stops. Tighten
securely by using the Customized Wrench
provided. See Fig. 1.
4. Install the 2 Wheels to the Cart Legs-Wheel
Side, by inserting the wheel bolt through the
wheel and axle hole on the cart leg as shown
in Fig. 1. Put spring washer and 378" nut onto
bolt and tighten securely using the Customized
Wrench provided. Do not overtighten or wheel
will not turn freely. Snap Wheel Hub Caps onto
wheels.
5. For LP Gas grills:
Place the Tankq°ult-out Tray Kit on the Bottom Shelf.
Extend the Tank Tray outward from the Bracket so
you can align the holes on the Bracket with the
threaded holes on the top of Bottom Shelf. Tighten
securely by using 4 of the 1/4"xl/2" Pattern Head
Screws provided. See Fig. 2.
6. Install the Rear Panel to inside of rear Cart
Legs making sure that air vents face outward.
Align the holes on the Rear Panel with the
threaded holes on rear Cart Legs. Tighten
securely by using 4 of the 1/4"xl/2" Pattern
Head Screws provided. See Fig. 3.
CARTLEG
BRACKET_
CARTLEG-LEFT
CART LEG
-RIGHT
SEAT
CASTER
SHELF
HOLE;
DOORSTOP
WHEEL WHEEL HUB
Figure 2 (LP gas model only)
CART LEG - LEFT
TANK PULL-OUT
TRAY KIT
T
i
TANK PULL-OUT
TRAY BRACKET
BOTTOM
SHELF
Figure 3
CART LEG -LEFT
CART LEG - R_GHT
REAR PANEL
13
DOC
BRACKET
CART LEG- RIGHT
BOTTOM SHELF