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5
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Hammer
(2) 7/16" Wrenches
(2) 1/2" Wrenches
(2) 9/16" Wrenches
FIGURE 3
FIGURE 2
5. Assemble the latch lock subassembly to the rear tongue
using two 1/4" x 1" hex bolts (E) and 1/4" nylock nuts
(K).
Tighten.
See fi gure 2.
6. Assemble the plastic cap (P) to the front end of the rear
tongue as shown in fi gure 2.
NOTE:
All 1/4" fl at washers should be assembled so that
they rest directly against the poly tray surface.
1. Remove the hardware pack and all loose parts from the
carton. Be sure the carton is empty before discarding.
2. Lay out all the parts shown on pages 2 and 3.
3. Assemble the latch lock between the latch mount brackets
using a 1/4" x 1" hex bolt (E) and a 1/4" nylock nut (K).
Tighten so that the latch lock can still pivot. Attach the
extension spring (O) to the latch lock and the latch mount
bracket as shown in fi gure 1.
4. Insert the 3/8" x 1" clevis pin (H) through the holes in
the latch mount brackets and secure with a 1/8" hairpin
cotter (N). See fi gure 1.
FIGURE 1
7. Lay the rear tongue (open side facing up) onto the Wheel
Support. Assemble the axle through the wheel support
and the tongue. See fi gure 3.
AXLE
WHEEL
SUPPORT
REAR
TONGUE
LATCH LOCK
(O) EXTENSION
SPRING
(K) 1/4" NYLOCK
NUT
(E) 1/4" x 1"
HEX BOLT
LATCH MOUNT
BRACKETS
(N) 1/8" HAIRPIN
COTTER
(H) 3/8" x 1"
CLEVIS PIN
LATCH LOCK
SUB-ASSEMBLY
(E) 1/4" x 1"
HEX BOLT
(K) 1/4" NYLOCK
NUT
REAR
TONGUE
(P) PLASTIC CAP
ENGLISH