Weber Spirit 500 series Gas Grill User Manual


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Your Weber Gas Barbecue burner assembly has been
factory assembled, pressure and flame tested. As a safety
precaution we recommend you check the burner alignment:
a) Do the valves fit into the ends of the burners?
Figure 8 (a).
b) Are the ends of the burners under the washers at the
left rear and left front of the cooking box? The screws
are only guides. Do not tighten. Figure 8 (b).
c) Are the wing nuts under the burner assembly hand
tight? Do not tighten with pliers. Figure 8 (c).
If you answered YES to a, b and c, the burners are
correctly aligned. If you answered NO, the burners are
misaligned. Contact Weber-Stephen Customer Service.
Do not use barbecue.
Guide screw
(a)
(b)
(c)
Wing Nuts
View from
behind
cooking
box
Figure 8
12
Figure 6
Step 7
Add cooking box
You will need: frame assembly, cooking box assembly, work
table spacer, 1/4-20 keps nut, 1/4-20 x 2 inch bolt, pliers
and a 7/16 inch wrench.
Uncoil the hose.
Set the cooking box in the frame so the burner tubes are
under the frame brace. Figure 6.
Burner tubes
Frame brace
Slide the cooking box to the left within the frame. Hold the
work table spacer up to the frame. Insert the bolt through
the hole in the work table spacer, frame, and cooking box
with the head of the bolt outside the box. Figure 7. Add
keps nut. Tighten by holding the bolt with pliers while you
tighten the nut with a wrench.
Figure 7
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