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be tightened with an Allen-wrench, vice grips on channel
locks.
6. Attach the two non-locking wheels to the other side of the
cart.
11
7. Flip cart back upright and attach two right-hand side shelf
brackets to the right-hand side of the cart, and the two
left-hand to the left-hand side with the angled edge at the
bottom and the straight edge on the top. Attach each
bracket with Philips head screws that are provided.
8. Attach side shelf kits. Note side of shelf with an opening.
Other side (no opening) should be placed over peg on side
shelf bracket first. With the shelf level, push opening in
side shelf through other peg on opposite bracket.
9. If you purchased a 36” cart, 4 threaded pegs were provided.
Choose location of cart inner shelf (high, medium or low)
and screw pegs through all four corners to secure shelf.
Shelf then sits upon four pegs. DO NOT REINSTALL CART
DOORS YET, SEE STEP #18.
10. WITH TWO PEOPLE, CAREFULLY LIFT GRILL HEAD ONTO
ASSEMBLED CART. LIFT GRILL HEAD ONTO CART,
PLACING ON BACK OF CART FIRST, THEN LOWER FRONT
EDGE. IF PROPERLY INSTALLED, GRILL HEAD WILL BE
LEVEL WITH NO GAPS BETWEEN THE CART AND THE GRILL
HEAD. Remove the transport brace and two screws
holding it in place and dispose.
11. REMOVE GREASE TRAY AND NOTE TYPE OF FUEL USED.
IF WRONG TYPE OF FUEL IS MARKED, STOP
ASSEMBLY AND CHECK WITH YOUR LOCAL DEALER.
12. Unscrew ignitor cap by turning it counter clockwise.
Insert a fresh AA Battery with + side out. Screw ignitor
cap back on being careful not to over-tighten. Push
button, if properly installed should hear sparking at all
ignitor electrodes.
CHANGE BATTERY EVERY SIX MONTHS!
13. If propane gas (LPG) install 16” hose and regulator assembly
to 3/8” male flare found below the knobs on the right hand
side of the control panel.
NOTE: DO NOT CROSS THREAD FITTING
14. If Natural Gas attach Natural Gas Regulator assembly (gas
inlet connection, natural gas regulator, 3-way brass tee,
optional accessory gas supply cap, and swivel connector) to
the 3/8” male flare found below the knobs on the right hand
side of the control panel.
15. Tighten all gas connections.
16. TURN YOUR GAS SUPPLY ON AND TEST ALL FITTINGS
FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL,
BE CERTAIN ALL VALVE'S ARE IN THE OFF POSITION.
TURN GAS SUPPLY ON (leaving all control knobs to the
"OFF" position) AND CHECK ALL CONNECTIONS WITH A
SOLUTION OF 50% LIQUID SOAP, 50% WATER.
SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR
PAINTED ON ALL CONNECTIONS WITH A BRUSH. IF
BUBBLES APPEAR, TURN OFF GAS, TIGHTEN FITTINGS AND
TRY AGAIN. NEVER CHECK FOR LEAKS WITH A MATCH
OR FLAME.
17. Line grease tray with aluminum foil. Change one a
month.
18. If purchased a portable cart, reinstall doors on cart frame.
ORIFICE ENGAGEMENT
At the end of each valve there is a tiny gas opening known as an
orifice. Gas exits the orifice and enters a venturi where it mixes
with air. The proper mixture of gas and air produces a clean blue
flame with slight yellow tips at the burner. BE CERTAIN THAT
ORIFICES ARE ENGAGED INTO THE BURNER VENTURIS AS
PICTURED BELOW. Proper orifice engagement should be 1/4" to
3/8" into the venturi. Failure to insure this connection may cause
fire and result in serious damage to your grill.
GAS LEAK TEST
After grill is fully assembled, tighten all connections,
fittings and screws. Please note that during transport,
connections and screws may become loose… check all.
BEFORE ATTEMPTING TO LIGHT GRILL, BE
CERTAIN THE GAS VALVE KNOBS ARE IN THE OFF
POSITION. TURN GAS SUPPLY ON CHECK ALL
CONNECTIONS WITH A SOLUTION OF 50%
LIQUID SOAP, 50% WATER. SOLUTION CAN BE
SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED
ON ALL CONNECTIONS WITH A BRUSH. IF